Perfect for our subscription boxes. Print quality is outstanding and the boxes hold up great during shipping. Turnaround was exactly as quoted — 10 business days.
Rigid Sleeve & Tray Boxes
Custom Rigid Sleeve & Tray boxes provide an upscale packaging experience for the category of high-end retail and electronics. These Structural ETF boxes marry structural strength with a slide-to-reveal box design that maximizes shelf presence while protecting key merchandise. They add height to your brand presentation and provide consumers with an experience they will never […]
Product information
About our custom Rigid Sleeve & Tray Boxes
Rigid Sleeve & Tray Boxes are premium setup-style boxes engineered for luxury retail, gifting, and high-value products that deserve a rigid structure. Sturdy chipboard walls maintain shape on shelves and during handling, while exterior wraps and interior trays can be customized to your exact product dimensions.
Rigid Sleeve & Tray Boxes work well for perfume sets, electronics accessories, corporate gifting, and limited-edition launches where customers expect a keepsake-quality box. Foam, paper, or molded inserts can be quoted alongside the outer shell.
Materials, print, and finishes
Grey chipboard or white-lined rigid board forms the core structure, wrapped with printed art paper or specialty finishes. Options include soft-touch film, spot UV, foil stamping, embossing, debossing, and magnetic or ribbon closures.
Sizing, proofing, and production
Every Rigid Sleeve & Tray Boxes is made to your exact length, width, and height. Send product dimensions, reference samples, or rough sketches and our team will prepare dielines and a 3D mockup for approval before production begins. Standard turnaround is 8–12 business days after proof sign-off, with rush options available on many orders.
- Free design support — dielines, artwork adjustments, and digital proofs on every order
- Low MOQs from 100 pieces — scale volume as your brand grows
- USA & Canada fulfillment — tracked shipping on completed production runs
- Quality control — color consistency and structural checks before cartons leave our facility
How to order
Use the quote form on this page to share your Rigid Sleeve & Tray Boxes dimensions, quantity, and artwork timeline. A packaging specialist will respond with itemized pricing within one business day — no obligation, with clear lead times and material recommendations included.
Technical Specifications — Rigid Sleeve & Tray Boxes
| Material | Premium corrugated / paperboard (grade matched to your product) |
|---|---|
| Construction | Custom die-cut structure based on your box style |
| Full-color CMYK exterior (Pantone spot colors available) | |
| Finishes | Matte, gloss, soft-touch lamination; kraft uncoated options |
| Min. Order | 100 pieces |
| Standard Sizes | Fully custom — any dimensions to fit your product |
| Production Time | 8–12 business days after proof approval |
| Artwork Format | PDF, AI, EPS, PSD (300 DPI, 3mm bleed) |
| Certifications | FSC-certified stock available on request |
| Shipping | USA & Canada — tracked delivery |
4.6
Great unboxing experience. We switched from plain brown boxes to these custom mailers and customer feedback has been incredible. The soft-touch finish feels premium.
Solid quality, fair pricing. Ordered 500 units for our skincare line. Colors matched our brand guide perfectly. Delivery was one day late but quality made up for it.
Print quality exceeded expectations. The Boxwright helped us finalize dielines before production. Structure is sturdy and print is crisp on every unit.
Fast turnaround and helpful design team. Free design support made the whole process straightforward. Reorder was seamless and quality stayed consistent.
Our Ordering Process
Looking for custom mailer boxes? Make it a breeze by following our four easy steps — soon you'll be on your way to packaging that ships beautifully and sells your brand.
Customize your packaging
Choose your mailer size, finish, and print options — then configure dimensions and quantity to match your brand needs.
Add to quote and submit
After customizing your mailer boxes, add them to your quote and submit — our packaging specialists will review your project.
Consult with our expert
Get expert consultation on your quotation to save on costs, streamline efficiency, and reduce environmental impact.
Production & shipping
Once everything is ready for production, we manage printing, assembly, and shipping — just sit back and wait for your order.
Printing & Design Options for Rigid Sleeve & Tray Boxes
Aqueous Coating
UV Coating
Spot Gloss UV
Soft Touch Coating
Varnish
Lamination
Anti-Scratch Lamination
Silk Lamination
Offset Print
Digital Print
UV Print
Water-Based Ink
Soy / Vegetable Ink
Oil Base Ink
Pantone Ink
Pantone Metallic Ink
Hot Foil Stamping
Cold Foil Printing
Blind Embossing
Blind Debossing
Registered Embossing
Combination Embossing
Window Patching
SBS C1S
SBS C2S
CCNb
Fully Recycled CCNb
Natural Brown Kraft
White Kraft
Black Kraft
Uncoated Unbleached Kraft
Clay-Coated Kraft Back
Clay Natural Kraft
Metallic
Holographic
Textured
Natural Kraft Board
Oyster White Board
Kemi White Board
Bleached White Board
Single Face
Single Wall
Double Wall
Triple Wall
A-Flute
B-Flute
C-Flute
E-Flute
F-Flute
Grey Chipboard
Duplex Chipboard
Custom Styles
Custom Inserts
Unlimited Paper
Unlimited Add-Ons
Leather / Velvet
Custom Ribbons
Rigid Sleeve & Tray Boxes FAQs
Common questions about ordering custom packaging — materials, printing, turnaround, and pricing.
- Premium corrugated stock
- MOQ from 100 pieces
- Free dielines & 3D proofs
Our Rigid Sleeve & Tray Boxes are manufactured from premium corrugated or paperboard stock with a smooth exterior optimized for full-color printing. Construction is lightweight yet durable enough for shipping and retail use.
Rigid Sleeve & Tray Boxes start at a 100-piece minimum. Larger quantities unlock lower per-unit pricing — use the quantity field on this page to see tiered rates.
Yes. Exterior full-color CMYK printing is standard. Inside printing is available on request — popular for subscription brands that want a branded interior unboxing experience.
Standard turnaround is 8–12 business days after proof approval. Rush production may be available — mention your deadline when submitting your quote.
Absolutely. Our team provides free dielines, artwork adjustments, and 3D mockups so you can approve your packaging design before we print a single box.
Ready to Order Your Rigid Sleeve & Tray Boxes?
Share your dimensions, quantity, and artwork — our team will send a clear quote within 24 hours. Free design support, no setup fees, and fast US production.
- Free 3D mockups
- Low MOQs from 100 pcs
- 8–12 day turnaround
500+
Brands Trust Us
Related Products
